Advanced Condition Monitoring
Multi-parameter sensing for early fault detection
Vibration Analysis
Advanced spectral analysis (FFT) to identify mechanical faults with precision.
- Unbalance & Misalignment
- Bearing Defects (BPFO/BPFI)
- Mechanical Looseness
- ISO 10816 Standards
AI Anomaly Detection
Machine Learning algorithms that detect subtle deviations before failure occurs.
- Unsupervised Learning
- RUL Prediction (Life Left)
- Auto-Thresholding
- False Alarm Reduction
Thermal Monitoring
Non-contact temperature monitoring to spot overheating components instantly.
- Electrical Cabinets
- Motor Windings
- Steam Traps
- Refractory Lining
Ultrasound Analysis
Detects high-frequency friction and turbulence earlier than vibration analysis.
- Air & Gas Leak Detection
- Early Bearing Failure
- Lubrication Optimization
- Steam Trap Testing
Oil Analysis
Chemical analysis of lubricants to check health and wear particles.
- Wear Particle (Tribology)
- Moisture & Contamination
- Additive Depletion
- Viscosity Changes
Why Predict?
Moving from reactive to proactive maintenance
Zero Unplanned Downtime
Fix machines during scheduled stops, not during production.
- Up to 50% reduction in downtime
- Optimized spare parts planning
- Extended asset life
Cost Reduction
Significant savings on emergency repairs and overtime.
- 25-30% lower maintenance costs
- 10-15% energy savings via efficiency
- Rapid ROI (often under 12 months)
Our PdM Services
Tailored solutions for your facility
Offline Survey
BiannualCustom
On-site measurement & report
Online Monitoring
24/7 Real-timeSaaS
Cloud-based AI alerts